QUALITY INSPECTION
Our quality department is led by a quality expert armed with qualified and experienced inspectors. The goal of the team is to ensure the product is conformed to implicit and explicit quality standards.
1- QUALITY INSPECTION
Our quality department, led by a seasoned quality expert and supported by a team of qualified and experienced inspectors, is dedicated to ensuring that your products meet both implicit and explicit quality standards. By emphasizing "Quality First Time," we aim to build product excellence from the earliest stages, offering comprehensive inspection processes that guarantee conformance throughout the production cycle.
Discover the key steps we take to ensure quality throughout our inspection process.
Before production starts
RAW MATERIAL INSPECTION (RMI)
Before production begins, we inspect fabrics and materials to ensure they meet the required standards, checking for color continuity and quality as per the client's specifications.
- Fabric inspection as per 4 points system unless the client requests 10 points system
- Check trims shade to dye lots
- Check colour continuity as per Approved light Sources
Less than 20% of production is made
Initial Production Check (IPC)
Once production starts, we monitor the quality of semi-finished products and machine setups to catch potential issues early.
- Perform quality inspection on semi-finished product and machines set up (cutting &sewing operations, etc.)
- Check measurements at the early stage of making process
- Approve the standards with the quality manager
20% - 80% of production is made
DURING PRODUCTION CHECK (DUPRO)
At this stage, we review bulk production to ensure quality consistency, allowing for corrective actions before the order is completed.
- Check first production (pilot) for quality conformity to ensure that all issues discovered during this stage are corrected before order completion.
- Measure and check first garments off line
80% - 100% of production is made
PRE-SHIPMENT INSPECTION (PSI)
We perform a final quality check of your production lot, verifying performance, durability, and overall appearance before the goods leave the factory.
- Verify the quality of the whole production lot before it leaves the factory, and we generate a report with PASS or FAIL result.
- We refer to AQL standard specified by the client or else, we refer to AQL Level II.
100% of production is made
CONTAINER LOADING CHECK (CLC)
Our team reduces the risk of damage during shipment by ensuring proper handling, packaging, and container quality during the loading process.
- Reduce the risk of product damage during shipment
- Perform final check of product quality and specifications to catch defects before shipping
- Ensure correct handling of your products as they are loaded onto containers or trucks
- Check packaging meets specifications
- Verify the quality of the container goods are to be shipped in
2- PRODUCTION MONITORING (PM)
Real-Time Oversight for Consistent Quality
Our Production Monitoring (PM) service provides continuous oversight of your production process from start to finish. We ensure that every step is meticulously managed, preventing issues before they arise and maintaining high-quality standards throughout.
- Key Elements:
- Material Availability & Planning: We verify that all raw materials and accessories are ready and aligned with your production schedule.
- Production Organization & Status: Monitoring the factory’s production organization to ensure a smooth and efficient workflow.
- Process Review: Conducting internal reviews to identify potential production delays or quality issues early on.
- Benefits:
Accountability
Keep the factory accountable at every stage of production.
Visibility
Maintain control and visibility over the entire production process.
Delay Detection
Identify production delays and assess their impact on delivery schedules.
Quality Control
Monitor and improve the supplier’s quality control systems.
Warehouse Monitoring
Ensure finished goods are securely stored and well-managed.
Capacity Verification
Keep the factory accountable at every stage of production.
3- SAMPLE COLLECTION
Precise Sampling for Accurate Quality Assurance
Accurate sampling is crucial to ensuring that your bulk production meets your quality standards. Our Sample Collection service ensures that the samples selected for testing or review are representative of the entire production batch, providing you with reliable data to make informed decisions.
- Key Elements:
- On-Site Sample Checks: Our inspectors conduct thorough checks on-site to confirm that samples meet all requirements before leaving the factory.
- Instant Communication: Findings are communicated immediately to enable prompt decision-making.
- Secure Packaging: Samples are carefully packed, sealed, and sent to your specified address, ensuring they arrive safely and ready for analysis. Benefits:
- Benefits:
Representative Sampling
Guarantee that the selected samples accurately reflect the overall production quality.
Timely Decision-Making
Receive instant updates to make informed decisions quickly.
Safe Transport
Ensure your samples are delivered securely, either by TIOP or the factory, using a nominated courier.
